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Other Plastic Processing

Structural Foam Molding, Blow Molding, and Extrusion

Port Erie’s bread-and-butter is injection molding, but sometimes another means of processing plastic is a better way to make a part. Our engineering talent has enabled us in recent years to add structural foam molding, extrusion and blow molding to meet our customers’ needs. We typically process polyethylene and polypropylene in these machines, but we have experience with ABS, HIPS and other resins as well. Our structural foam molding process allows us to produce parts with a typical wall thickness range of .200” to .500”. The parts can be up to 7.5’ in length and the structural foam process actually allows for running more than one mold at the same time in a single machine. Our low pressure structural foam machines have platen sizes of 98”x89” and tie bar spacing of 58.5”x67.5”. The shot size is 150 lbs. We are happy to quote any new or existing structural foam projects.

We are beginning to look at taking on new blow molding projects, as we added a second dual-head 15 lb. Sterling machine. Our extrusion lines are captive. Still, we think it is important to highlight these capabilities because they illustrate the strength and depth of Port Erie’s engineering and manufacturing capabilities. Our existing injection molding customers were pleased enough with the way that we handled their injection molding projects that they asked us to take on these new and challenging processes. And, Port Erie has the financial and technical resources to succeed in these endeavors.

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Portfolios

Other Plastic Processing Capabilities

Plastic Process Type
Blow Molding
Structural Foam
Extrusion
Typical Materials
Polyethylene
Polypropylene
PEX (Polyethylene Crosslink)
HIPS
ABS
Blow Molding Heads
Dual 15 lb. heads.
Blow Molding Part Diameter
Up to 25”
Blow Molding Part Length
Up to 44”
Structural Foam Wall Thickness
Over .25 in
Structural Foam Part Length
Up to 7.5 ft.
Structural Foam Part Width
Up to 5 ft.
Structural Foam Part Height
Up to 5 ft.
Structural Foam Part Weight
Up to 125 lbs.
Extrusion Diameter
.375 to 4 in
Extrusion Inspection and Testing
Crosslink testing
Oxidative induction time testing
Hot and cold burst testing
Hot and cold impact testing
100% in-line ultrasonic dimensional inspection
CMM
Laser mics
Blow molding inspection
Ultrasonic thickness gaging
Micrometers
Calipers
Structural Foam inspection
Large micrometers
Custom go/no-go gaging
Industry Standards
ISO 9000 Compliant
ASQ certified QA staff
NSF
IAPMO
Intertek
UL
File Formats
MasterCAM
SolidView/Pro
CAD Readers