High volume plastic injection molding services are a cost-effective and productive way to create numerous types of products. But, how do you know if high-volume services are right for you?

Port Erie Plastics lays out the foundation for organizations wondering if they should opt for high volume plastic injection molding services, highlighting key considerations as well as the benefits of injection molding services in general.

Why High Volume Injection Molding Services Can Be Right For You

There are a few indications that high volume services are best for you, your product, and your company. While they won’t all be the same, as every need is different, these points should help gauge if these services are right for you.

• The demand for your product is stable, long-term, and high enough to warrant continuous production. Industries such as automotive, medical, industrial, consumer products, and packaging all would fit under this description.
• Customers who need to make parts consistently in the range of multiple thousands up to millions to fill market demand.
• Material choices that lend themselves to high repeatability, such as thermoplastics that feature tight designs and consistent visual features.
• Customers who have minimal — if any —design changes.

Cost Analysis

If your team has determined that high-volume injection molding is the right approach, the next step is to conduct a thorough cost analysis to confirm that the decision makes financial sense — both for your organization and for the customers relying on these components.

• Gather an assortment of estimates, including a price-per-part breakdown as well as a total sum. By collecting from multiple manufacturers, you’re able to see who lines up best with your financial capabilities.
• Weigh tooling costs. This is one of the most expensive parts of high volume injection molding, as it’s a capital-intensive process that can feature the use of steel, multi-cavity solutions, hot runners, and automation.
• Tooling costs can even out or drop depending on how large-scale a given order is.

Design Considerations

When it comes to design considerations for high volume injection molding services, the most important one is to ensure your product is designed for manufacturability. This allows for a quick transition from design to production and minimizes changes, which can save on costs. But there are a few other notes to make related to design.

• Molds used in high-volume manufacturing are often made from hardened steel to promote longevity. There are also multi-cavity solutions that allow for the creation of multiple parts at the same time, increasing the speed of production without sacrificing quality. These molds must be designed and equipped to handle high pressures and fast cycles.
• Key design components such as gate sizing and location, venting, and cooling layout have to be carefully engineered to avoid systematic defects that could potentially harm and even ruin a large number of components.

Quality Management, Operational Stability, and Company Information

Finding a company that makes sense financially and from a value and capability standpoint matters. It can be difficult to find a company that ties in cost-effectiveness, quality, operational stability, and great customer service. But these points can help determine which manufacturer is right for you.

• Explore website pages and see what industries they serve, including yours or a competing industry. This shows part familiarity and knowledge of what’s required to make your order and components work.
• High-volume injection molding services require presses that feature industrial strength, high-speed injection units, varied clamping forces, and automation throughout the production cycle.
• Automation throughout the production cycle includes the ability to run 24/7 to ensure your order can be created in a timely manner.
• Quality metrics can include certifications, process control, program management, testing services, and more.

Contact Port Erie Plastics For Your High Volume Injection Molding Services

Port Erie Plastics is your full-service plastics manufacturer. We’re equipped for multiple plastic manufacturing capabilities, and provide expertise in injection molding.

Our company started back in 1953 with a single injection molding machine, and we’ve since grown into one of the industry-leading suppliers of injection-molded components.

High volume injection molding services are what we do. With multiple materials at our disposal, 90 different machines with various clamping forces and a maximum shot size of 470 oz, we have the means to produce the components you need.

Contact us today, and let’s take the first step toward your high volume injection molding needs.